Storage systems | Noega Systems
In the intralogistics sector there is a conceptual mistake as common as it is costly, buying or renting a standard industrial building and then trying to adapt the workflows, racking and machinery to the geometry of that concrete or steel container. This reactive approach limits efficiency from day one, forcing you to accept unnecessary aisles, columns that interrupt manoeuvres and wasted height.
Optimising processes is not just about mathematical efficiency; it is about freeing up time for what really matters. That is why modern logistics engineering demands a complete paradigm shift, designing the warehouse around your real operations. Structure and storage must be planned as a single integrated system from the very first drawing, ensuring custom solutions that streamline flows, reduce errors and radically improve the day-to-day operation of your warehouse.
The same plot, more positions. Breaking the floor space limit
When a company experiences an increase in goods movement, the traditional response is usually to look for additional logistics land or to move to a new facility. However, in an economic climate where the cost of industrial land keeps rising, the real storage problem is not how much you can store, but how much land it costs you to do so.
Applied engineering makes it possible to multiply pallet positions on the land you already have, without adding a single square metre at ground level. This is achieved through smart densification of the load systems and making the most of height. By squeezing the three-dimensional volume of the current plot, it is possible to gain greater logistics capacity without paying for more floor space per square metre or incurring the operational and staffing overheads that come with relocating or spreading inventory across multiple satellite warehouses.
The self-supporting warehouse as the ultimate structural solution
For large-scale logistics projects designed to grow, the self-supporting warehouse is the ultimate expression of a structure designed around operations. In this type of installation, the industrial racking is not placed inside a building; the racking is the building.
The steel racking supports not only the load units and the forces from stacker cranes or forklifts, but also wind and snow loads and the weight of the façade and roof cladding. By completely eliminating the columns and beams of a traditional building, 100% of the available interior space is put to use.
Technical comparison of storage space optimisation
The following table compares density and space utilisation between a conventional warehouse design and custom engineering solutions planned around real operations:
| Technical aspect | Standard warehouse (Reactive) | Operations-led design (Custom) | Direct technical benefit |
|---|---|---|---|
| Use of height | Limited by the building’s roof truss (8-12 m) | No standard limits (Over 40 m in self-supporting warehouses) | Multiplied cubic load capacity |
| Structural interference | Pillars and columns dictate rack positions | Open-plan structure adapted to optimal aisles | No blind spots or lost positions |
| Goods flows | Flows constrained by the building’s fixed access points | Layout designed around ABC turnover curves | Minimised picking routes and bottlenecks |
| Scalability / Growth | Rigid. Requires building work or new sites | Modular and scalable from the engineering stage | Infrastructure ready to grow with you |
Structures designed to grow with you
The logistics needs of a textile company, a cold chain operator or an automotive manufacturer are radically different. Forcing them to share the same generic building concept is economically inefficient. A custom design makes it possible to match the tolerances of the concrete slab, the exact aisle widths for the chosen handling equipment (whether reach trucks, turret trucks or automated stacker cranes) and to set the ideal clear height.
By conceiving the installations on modular and flexible criteria, the system not only meets current demand peaks but is also planned with future automated extensions or changes to load levels in mind, absorbing changes in your business without bringing the supply chain to a halt.
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Engineering and safety, the heart of day-to-day efficiency
A custom structural solution is worthless if it is not fully backed by technical regulations. Every project focused on real logistics operations must meticulously comply with the structural calculation requirements that ensure the system will safely withstand the dynamic forces of daily use.
Just as an optimal layout prevents lost productivity, maintenance and prevention are crucial. Monitoring the structural condition of the racking through the annual Racking Technical Inspection, in accordance with the UNE-EN 15635 standard, ensures that the investment remains profitable and safe over the years, accommodating any load changes your business dynamics may require.
Is your warehouse limiting the growth of your operations?
Don’t adapt the way you work to a rigid structure. At Noega Systems we calculate, design and install industrial racking and self-supporting warehouses fully adapted to the real needs of your supply chain. We maximise your logistics capacity on the same plot.
Contact our technical engineering team today by calling 984 190 927, email us at infoweb@noegasystems.com or fill in the form at noegasystems.com/contacto to receive a tailored study.
