Industrial metal racks are structures designed for the organised and efficient storage of products, materials or goods in industrial environments. They are characterised by being mainly built with metallic materials, such as steel or aluminium, providing exceptional strength and durability.
They have a number of advantages that make metal racking an outstanding choice for companies looking to optimise their storage space and ensure long-term efficiency and durability in demanding industrial environments.
Reasons for its importance in industrial storage environments
Metal racking is essential in industrial storage environments due to its durability, adaptability, space efficiency and ability to improve organisation and safety in the workplace.
These qualities make them a valuable investment for companies looking to optimise their logistics operations and maximise the efficiency of their storage space.
Let’s take a look at some of the outstanding advantages of using metal racking in industrial storage.
Durability
Metal racks are known for their robustness and ability to support heavy loads.
Manufactured from materials such as steel, they effectively resist the stresses and wear associated with frequent handling of heavy loads. This durability ensures a long-term investment and minimises the need for frequent replacement.
Outstanding load capacity
One of the most outstanding advantages of metal racking is its capacity to support heavy loads. The structural strength of metal, especially steel, allows bulky and heavy products to be stored safely, facilitating the efficient handling of inventories and materials.
Adaptability to demanding environments
When we talk about industrial storage, we bear in mind that conditions can be harsh, with changes in temperature, humidity, possible chemical exposures and other variables.
Metal racks are designed to withstand these challenges, especially those treated with protective coatings such as galvanisation, are resistant to corrosion and adverse environmental effects, prolonging their service life in harsh conditions. This makes them a reliable choice for harsh environments.
Variety of configurations
Industrial metal racking offers significant versatility in terms of design and configuration, from pallet racking to cantilever racking. This versatility allows companies to adapt storage solutions to their specific needs and optimise the space available.
Adaptability to various products
The versatility of metal racking extends to its capacity to adapt to a wide variety of products, from small parts to bulky and palletised goods. This makes them a suitable solution for companies with different types of inventory and, therefore, for industrial storage.
Space optimisation
Efficient use of space is crucial in industrial environments where every square metre counts. Metal racking allows maximum use of vertical space, freeing up floor space for other operations or equipment.
Ease of access and organisation
La disposición abierta y accesible de las estanterías metálicas facilita la identificación, selección y manipulación de productos, lo que agiliza los procesos de picking y reabastecimiento. Esto agiliza los procesos de almacenamiento y recuperación, lo que es esencial en entornos industriales donde la eficiencia operativa es clave.
They also offer the possibility to organise products in a systematic way, improving visibility and inventory management.
Compatibility with material handling systems
They are compatible with a variety of material handling systems, such as cranes, forklifts and automation systems. This allows for greater efficiency in product handling and storage, especially in large-scale warehouses and logistics centres.
Safety in industrial storage
The robust construction of the metal racks contributes to safe storage. Additional features such as safety rails, side guards and anti-tip systems can be incorporated to ensure a safe working environment.
Long service life and low maintenance
Metal racks, when properly maintained, have a significantly longer service life compared to other options. In addition, they tend to require relatively low maintenance, which reduces operating costs over time.
At Noega Systems we are dedicated to the design, manufacture, installation and inspection of metal and industrial shelving and all types of storage systems.
If your company needs advice on this matter, do not hesitate to contact us.
Load-bearing capacity and strength of metal racking in industrial warehouses
The load capacity of metal racking is a fundamental characteristic that plays a crucial role in the efficient and safe storage of industrial products.
This capacity refers to the maximum amount of weight that a rack can support without compromising its structural integrity. Detailing and understanding this capacity is essential to ensure the smooth and safe operation of a warehouse or industrial storage space.
Let’s look at what aspects to consider in order to make informed decisions on the selection and proper use of racking for industrial storage, thus contributing to operational efficiency and safety in the workplace.
Weight classification
Metal racks are usually classified according to their load capacity. This is expressed in terms of weight per level or per shelf. For example, a rack may have a load capacity of 500 kg per shelf. This classification helps users to determine the suitability of the racking for their specific products.
Total capacity and load distribution
In addition to the capacity per level, it is crucial to understand the total capacity of the racking and how the load is distributed throughout the structure. Racking must be loaded evenly and adhere to the manufacturer’s specifications to ensure stability and safety.
Consideration of the type of cargo
The load capacity can vary depending on the type of load being stored. Some metal racks are specifically designed for palletised loads, while others may be more suitable for smaller or bulk products. It is essential to choose the right type of racking for the nature of the products stored.
Adaptability to different products
The versatility of metal racking is also reflected in its ability to accommodate a wide range of products. From boxes and containers to bulk products, racking must be designed to handle different shapes and sizes of products without compromising safety.
Security and regulations
Compliance with safety regulations is essential in industrial environments. The load capacity of racking must be in compliance with local and international standards and regulations to ensure a safe working environment. This includes correct installation, proper load distribution and prevention of overloading.
Space planning
Knowing the load capacity of the racks allows efficient planning of storage space. This facilitates the optimisation of vertical and horizontal space, maximising warehouse efficiency and reducing the need for unnecessary expansion.
Damage and accident prevention
Exceeding the recommended load capacity can cause damage to the racking and increase the risk of workplace accidents. Detailing and respecting load capacities helps prevent collapses, product falls and other incidents that could affect the safety of workers and the integrity of stored products.
Capacity for growth
When opting for metal racking for industrial storage, it is useful to consider not only current load requirements, but also the ability to accommodate future growth of the business. Choosing racking with a load capacity greater than current needs provides flexibility for future expansion without compromising safety.
Applications of metal racking in industrial environments
The versatility of metal racking makes it an adaptable solution for a wide variety of industrial applications, contributing to operational efficiency and the maintenance of an organised and safe working environment.
Warehouses
In warehouses, metal pallet racking is very common. They allow pallets of products to be stored at different heights, optimising vertical space and facilitating access by forklift trucks.
➜ Conventional racking (selective racking) is ideal for warehouses with a variety of products of different sizes. They provide easy access to each individual product without moving other stored items.
Factories
Metal racks are used to store raw materials in an organised and accessible manner for use in the manufacturing process.
They facilitate the continuous flow of products to the production lines. Perfect for maintaining a constant supply of materials without interruption.
Workshops
Modular metal shelving provides an organised system for storing tools, components and supplies in workshops. This facilitates quick location and improves operational efficiency.
➜ Cantilever Racking: Useful for storing long or bulky items such as pipes, bars and sheets, common in fabrication and construction workshops.
Distribution centres
Metal racks with dynamic picking systems allow the constant rotation of products, improving the efficiency of the order preparation process in distribution centres.
Metal racking is used to temporarily store products prior to distribution, enabling efficient inventory management and facilitating loading and unloading.
Logistics and transport environments
In logistics centres and distribution warehouses, mobile metal racking optimises space by allowing lateral movement of aisles, maximising storage capacity. They are used to classify and temporarily store goods before they are sent to their final destinations.
Archiving and documentation environments
In environments where a large amount of documents are handled, compact metal shelving helps maximise space and facilitates access to efficiently stored files.
Maintenance of metal racking to ensure longevity and safety
Regular maintenance of metal racking is essential to ensure its longevity, preserve its structural integrity and guarantee a safe storage environment.
Here are some detailed guidelines covering inspections, cleaning and repairs.
Periodic Inspections (and keep a record)
Regular inspections, at least quarterly, should be carried out to detect any signs of wear, corrosion or structural damage.
- Check the vertical and horizontal alignment of the shelves.
- Examine connections, bolts and anchors to ensure they are securely fastened.
- Checks the integrity of components such as beams, cross members and brackets.
- Keep detailed records of all inspections, cleaning and repairs carried out.
- Use these records to track the service life of the racks and schedule preventive interventions.
At Noega Systems we have a specialised team of experts in the inspection and validation of industrial racking. We can help you to maintain the safety of your installations and to get the most out of them by complying with current legislation and regulations.
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Regular cleaning
Accumulated dust and dirt on the racks should be cleaned regularly, as this can affect the load capacity and make visual inspections more difficult.
To do this, use non-corrosive cleaning products to avoid damaging the surface of the metal shelves. A soft cloth or sponge are recommended options.
Corrosion prevention
It is important to check the condition of protective coatings, such as galvanisation. If you notice corroded or bare areas, consider applying an additional protective coating to prevent corrosion.
Cargo management
Ensure that stored loads are within the capacity limits specified by the manufacturer. Exceeding these capacities can weaken the structure and compromise safety.
Immediate repairs
If during an inspection you identify any damage, however minor, schedule immediate repairs. Ignoring small problems can lead to major damage and compromise the stability of the racking.
Replacement of damaged components (beams, crossbeams, bolts)
If you find severely damaged components, replace them immediately. This is vital to maintain structural integrity and ensure load-bearing capacity.
Realignment and realignment
Check and adjust rack alignment to ensure even load distribution. If you notice tilts or deviations, make adjustments to maintain stability.
Labelling and marking
Ensure that shelving is properly labelled with information on load capacity, safety procedures and any restrictions on use.
Staff training
Train personnel responsible for handling and storage on the importance of preventive maintenance and early detection of problems.
At Noega Systems we train your team to reduce operational risks in warehouses. We train workers for basic maintenance of industrial racking.
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Assessment of changing loads
If the stored loads change over time, assess the load capacity and configuration of the racks to ensure that they remain adequate.
Professionalisation of maintenance
In the event of significant damage or the need for complex repairs, seek the advice of professional structural engineers or technicians specialising in industrial racking.
Continuous security measures
Provides ongoing training on safe storage and handling practices to reduce the risk of damage to shelving.
By following these maintenance guidelines, metal racks can be kept in optimal conditions, guaranteeing not only their longevity but also the safety of the stored products and the personnel operating in the industrial environment.
